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CNC machining is presently the prevailing subtractive manufacturing technology, offering a highly
adaptable and sturdy method for crafting tailored metal and plastic components.
Employing CAD models, CNC machines meticulously eliminate material from a solid block using
various cutting tools.
In essence, CNC machining yields components with precise tolerances and remarkable material
characteristics.
It is well-suited for individual projects and moderate-volume production (up to 1,000 parts)
owing to its exceptional repeatability. Nevertheless, it entails more design constraints compared
to 3D printing, partially attributable to the subtractive nature of the technology.
Product Details
CNC machining machines exhibit the capability to cut a diverse range of materials, including
aluminum, bronze, copper, ceramics, plywood, various steel alloys, stone, wood, zinc,
and other engineering materials. This versatility makes CNC machining an ideal choice for
generating prototypes in product development. It enables precise and rapid adjustments until
achieving the desired end product.
The most common materials are:
Common Metal Materials for CNC Machining | |
Metal Material | Properties |
Aluminum | 2024: Good fatigue resistance and strength; excellent toughness at moderate to high strength levels; improved fracture toughness |
6061: Excellent machinability, low cost, and versatility | |
7075: High strength, hardness, low weight, and heat tolerance | |
Stainless steel | Excellent machinability and outstanding uniformity; good workability and weldability, high ductility and formability |
Steel Alloy | Mix of chromium, molybdenum, and manganese yields toughness, good torsional and fatigue strength |
Brass | Versatile and highly attractive copper/zinc alloy with warm yellow color accommodates severe forming/drawing |
Copper | High ductility and high electrical and thermal conductivity; develops attractive blue-green surface patina over time |
Titanium | Excellent strength to weight ratio, used in aerospace, automotive, and medical industries |
Steel Mild Low Carbon | High machinability and weldability, high stiffness; good mechanical properties, machinability, and weldability at low cost |
Surface Finishes | ||
Name | Applicable to | Machining marks |
As machined | Metals, Plastics | Visible, light surface scratches |
Smooth machining | ||
Fine machining | Metals | Slightly visible |
Polishing | Metals | Removed on primary surfaces |
Bead blasting | Metals | Removed for non-cosmetic, removed on primary surfaces for cosmetic |
Brushing | Metals | |
Anodizing Type II | Aluminum | |
Anodizing Type III | Aluminum | Visible under anodizing |
Black oxide | Copper, Stainless steel, Alloy steel, Tool steel, Mild steel | Visible |
Powder coating | Metals | Removed |
Brushed + electropolishing | Stainless steel | Removed on Primary surfaces |
CNC Machining Applications
CNC machining exhibits remarkable versatility in the manufacturing of products composed of
various materials, including glass, metal, plastic, wood, and custom-designed components.
Machinists harness the capabilities of CNC machining to produce a wide range of prototypes and
products for diverse industries, such as:
1. Aerospace:
CNC machining contributes to the manufacturing of precise components for the aerospace industry,
meeting stringent requirements for quality and accuracy.
2. Automotive:
In the automotive sector, CNC machining is utilized to create high-precision components for
vehicles, ensuring reliability and performance.
3. Hardware Startups:
Startups in the hardware industry benefit from CNC machining for the production of prototypes
and custom-designed components, facilitating product development.
Company Profile
FAQ's
1. What industries do you typically work in? Who are your typical customers?
We have an extensive presence across various industries, working with heavy equipment
manufacturers, general commercial businesses, and companies in industrial, transportation,
medical, and consumer sectors, among others.
Our clientele spans the United States, Europe, and worldwide. Despite the diversity in industries,
our customers share a common requirement for high-quality parts machined to specifications,
delivered on time, and within budget.
2. Can you ensure my designed component dimensions and tolerances are suitable
for production?
Our team of seasoned professionals is well-equipped to offer "Design for Engineering" (DFM)
support, assessing the feasibility of your designed component dimensions and tolerances for
production.
Recognizing the importance of swift responses during the ideation and testing phase, we ensure
a fast turnaround on quotes. For a comprehensive overview of the entire order progress, you can
refer to our production process page.
3. What is your typical lead time? Can my parts be produced on a rush basis?
Our typical lead time, encompassing quoting, manufacturing, and shipping, for screw machine
products is around one week. Rest assured, our on-time delivery rate exceeds 99%.
Should you require an expedited production timeframe, we can explore the possibility based on
factors like tooling, gauges, and material availability in the marketplace. Feel free to inquire!