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CNC machining finds its best application in one-off manufacturing projects and in the
low-to-medium volume production range, spanning from several hundred to 1000 parts.
It stands out as the most economically viable option for the production of metal prototypes,
making it a preferable choice. Furthermore, CNC machining is the ideal selection when the
parts in question require exceptionally tight tolerances.
Product Details
CNC machining machines possess the versatility to cut through an extensive array of materials,
encompassing aluminum, bronze, copper, ceramics, plywood, diverse steel types, stone, wood,
zinc, and various engineering materials.
This broad range of capabilities positions CNC machining as an optimal solution for prototype
creation in product development. It facilitates the ability to make accurate and swift adjustments
until achieving satisfaction with the final product.
Common Materials for CNC Machining | |
Material | Properties |
Aluminum | 2024: Good fatigue resistance and strength; excellent toughness at moderate to high strength levels; improved fracture toughness |
6061: Excellent machinability, low cost, and versatility | |
7075: High strength, hardness, low weight, and heat tolerance | |
Brass | Versatile and highly attractive copper/zinc alloy with warm yellow color accommodates severe forming/drawing |
Copper | High ductility and high electrical and thermal conductivity; develops attractive blue-green surface patina over time |
Stainless Steel | Excellent machinability and outstanding uniformity; good workability and weldability, high ductility and formability |
Steel Alloy | Mix of chromium, molybdenum, and manganese yields toughness, good torsional and fatigue strength |
Steel Mild Low Carbon | High machinability and weldability, high stiffness; good mechanical properties, machinability, and weldability at low cost |
Titanium | Excellent strength to weight ratio, used in aerospace, automotive, and medical industries |
ABS | Excellent impact resistance, good mechanical properties, susceptible to solvents |
Nylon | Excellent mechanical properties, high toughness, poor moisture resistance |
POM | High stiffness, excellent thermal & electrical properties, relatively brittle |
CNC Milling Tolerances | ||
Limits for nominal size | Plastics | Metals |
0.5mm* to 3mm | ±0.1mm | ±0.05mm |
Over 3mm to 6mm | ±0.1mm | ±0.05mm |
Over 6mm to 30mm | ±0.2mm | ±0.10mm |
Over 30mm to 120mm | ±0.3mm | ±0.15mm |
Over 120mm to 400mm | ±0.5mm | ±0.20mm |
Over 400mm to 1000mm | ±0.8mm | ±0.30mm |
Over 1000mm to 2000mm | ±1.2mm | ±0.50mm |
Over 2000mm to 4000mm | ±2.0mm | |
*Please clearly indicate tolerances for nominal sizes below 0.5mm on your technical drawing. |
CNC Machining Applications
CNC milling, known for its precision, stands as a versatile manufacturing technique with
applications across diverse industries. Common uses include:
1. Aerospace Components: Precision machining for the creation of intricate parts crucial for the
aerospace industry, ensuring high standards of reliability.
2. Furniture: Crafting precise components for furniture, ranging from functional elements to
intricately designed pieces.
3. Medical Components: Manufacturing critical parts for medical devices, adhering to stringent
standards of quality and accuracy.
4. Prototypes: Rapid prototyping for product development, allowing efficient testing and
refinement of design concepts.
5. Titanium Pieces: Machining titanium components known for their strength and durability,
commonly used in aerospace, medical, and industrial applications.
6. Woodworking: Precision woodworking for the creation of finely detailed and finished wooden
components for various applications.
These examples illustrate how CNC milling technology caters to a broad spectrum of industries,
offering unparalleled accuracy and flexibility in the production of diverse components.
Company Profile
FAQ's
1. Can you ensure my designed component dimensions and tolerances are suitable
for production?
Rely on our team of experts to offer valuable "Design for Engineering" (DFM) support, assessing
the suitability of your designed component dimensions and tolerances for production.
We acknowledge the urgency during idea testing and strive to provide rapid turnaround on
quotes. For a comprehensive understanding of the order progression, explore our production
process page.
2. What is your typical lead time? Can my parts be produced on a rush basis?
When it comes to screw machine products, our standard lead time, which encompasses quoting,
manufacturing, and shipping, typically stands at one week. With a stellar on-time delivery rate
exceeding 99%, we prioritize timely fulfillment. In certain situations, considering factors like
tooling, gauges, and material availability, we might be equipped to produce your parts on a rush
basis. Don't hesitate to reach out and discuss your specific needs!
3. What tolerances can achieve?
Tolerance specifications are not one-size-fits-all and are influenced by factors like part size, design
geometry, the number and size of features, material properties, surface finish, and the manufacturing
process.
Upon order confirmation, a Design for Manufacturing review is conducted to pinpoint areas for potential
modification to enhance manufacturability. Clearly indicating critical tolerance areas in your design is
beneficial, allowing for adjustments to streamline production time and costs.
General tolerance guidelines are available for CNC machining in metal and plastic, plastic injection
molding, CNC metals and plastic injection molding materials, metal 3D printing (+/- 0.5mm), and an
expected shrinkage rate of +/- 0.15% for vacuum casting. It is imperative to specify all manufacturing
and technical requirements clearly in the 2D drawings for accurate adherence.